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Evidence Guide: MSTTN2002 - Set up and operate a spun bond web forming machine

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSTTN2002 - Set up and operate a spun bond web forming machine

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up and load spun bond web forming machine

  1. Check specifications to identify requirements to produce filaments
  2. Check raw materials containers and quantities
  3. Adjust machine settings to meet product requirements
  4. Clean area around machine during and on completion of setting and loading
Check specifications to identify requirements to produce filaments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check raw materials containers and quantities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust machine settings to meet product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area around machine during and on completion of setting and loading

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate and monitor spun bond web forming machine

  1. Start and stop spun bond web forming machine according to machine manufacturer instructions and job requirements
  2. Monitor machines to ensure operation is correct and safe
  3. Sort waste and clean machine, when required
  4. Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements
  5. Operate machine according to WHS and workplace practices and report major machine faults
Start and stop spun bond web forming machine according to machine manufacturer instructions and job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor machines to ensure operation is correct and safe

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sort waste and clean machine, when required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate machine according to WHS and workplace practices and report major machine faults

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check web quality and complete operations

  1. Check formed web against quality standards and production requirements
  2. Identify, rectify or report web faults and non-conformances
  3. Despatch spun bond web to bonding or finishing process
  4. Clean area to maintain a safe and productive work environment
  5. Complete production records
Check formed web against quality standards and production requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, rectify or report web faults and non-conformances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Despatch spun bond web to bonding or finishing process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area to maintain a safe and productive work environment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete production records

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Set up and load spun bond web forming machine

2.1

Check specifications to identify requirements to produce filaments

2.2

Check raw materials containers and quantities

2.3

Adjust machine settings to meet product requirements

2.4

Clean area around machine during and on completion of setting and loading

3

Operate and monitor spun bond web forming machine

3.1

Start and stop spun bond web forming machine according to machine manufacturer instructions and job requirements

3.2

Monitor machines to ensure operation is correct and safe

3.3

Sort waste and clean machine, when required

3.4

Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements

3.5

Operate machine according to WHS and workplace practices and report major machine faults

4

Check web quality and complete operations

4.1

Check formed web against quality standards and production requirements

4.2

Identify, rectify or report web faults and non-conformances

4.3

Despatch spun bond web to bonding or finishing process

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Set up and load spun bond web forming machine

2.1

Check specifications to identify requirements to produce filaments

2.2

Check raw materials containers and quantities

2.3

Adjust machine settings to meet product requirements

2.4

Clean area around machine during and on completion of setting and loading

3

Operate and monitor spun bond web forming machine

3.1

Start and stop spun bond web forming machine according to machine manufacturer instructions and job requirements

3.2

Monitor machines to ensure operation is correct and safe

3.3

Sort waste and clean machine, when required

3.4

Identify, correct and report minor product, process and machine faults, where necessary, to meet specified requirements

3.5

Operate machine according to WHS and workplace practices and report major machine faults

4

Check web quality and complete operations

4.1

Check formed web against quality standards and production requirements

4.2

Identify, rectify or report web faults and non-conformances

4.3

Despatch spun bond web to bonding or finishing process

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures and safe work practices and other reference material

applying relevant standards

checking machine safety equipment and reporting any faults

preparing materials for web forming

loading and unloading materials

starting and stopping spun bond web forming machines according to specifications on at least two (2) occasions

monitoring machine operations, including machine production readings, on at least two (2) occasions

recognising, rectifying and reporting machine faults or problems, as required

maintaining clean machines and work environment, as required

undertaking quality checks and recognising and responding to faulty product

applying workplace procedures

maintaining accurate records.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

operational variables, including:

polymer throughput

air throughput

spinneret configuration (hole size and distance to collector)

spinning, drawing and deposition options and techniques

bonding techniques and options

filament types, including:

polyester

polypropylene

filament characteristics, including:

spinnability

filament structure

filament crimp

measuring units, including decitex and denier

work health and safety (WHS) practices, including hazard identification and control measures

quality practices

workplace procedures

recording and reporting practices.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Filaments include one or more of the following:

continuous threads

size - 1.1-8.0 dtex (diameter)

different types, including polyester and polypropylene

Spun bond web forming machines include one or more of the following:

extrusion and spinning

attenuating

orientation

lay down

web carrying

web bonding machine

Spun bond web process includes the following:

the melt spinning of polymers to produce continuous filaments (threads) of polymer

threads are laid to form a web

web is then bonded and finished

WHS practices

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other WHS practices relevant to the job and enterprise